Whether it’s a kitchen or bathroom, the cabinets play a big part in the overall look, feel and functionality of the space. Understanding how factors like cabinet door thickness can influence everything from quality to cost can help you make more informed decisions and educate your clients on which solution is best for the space. Learn all about cabinet door production and how it plays a role in quality here.
Understanding the Manufacturing Process of Cabinet Doors
Cabinet doors can be constructed from various materials, ranging from wood to medium-density fiberboard (MDF) to alternative materials. Because of the different types of materials available, the quality of cabinet doors can vary from one manufacturer to the next. The manufacturing process can depend on factors like where the manufacturers source their wood or materials, the types of machinery they use, and how thick the finished cabinet door will be.
While the process can look different from one manufacturer to the next, it typically involves a few standard steps:
- Lumber suppliers will find a source for cabinet door wood and ship it to their warehouse to stock and sell.
- Cabinet manufacturers will purchase the specific type and quantity of lumber they need.
- Manufacturers will design and build the cabinet doors and sell them to retailers or distributors.
Some cabinet door manufacturers have their own mills, which streamline the material sourcing process and allow them to invest in machinery to cut wood into predefined sizes.
Skilled craftsmanship from talented, knowledgeable workers plays an important role throughout each step of the process. In addition to the workforce, the ability to invest in cutting-edge technology is a key to success. Advanced technology makes it easier than ever to manufacture cabinet doors and deliver expertly crafted finished results. Equipment, tools and software allow manufacturers to achieve accurate cabinet door sizing and thickness, providing your customers with the exact cabinets they need.
Selecting the Right Materials for Cabinet Door Manufacturing
One of the most important steps of the manufacturing process is selecting the right material for the cabinet doors. Depending on factors ranging from the desired finish to budget, some materials may work better than others. Here are a few of the most popular options to consider:
- Solid wood: For those looking for a classic and durable solution, consider solid wood. Solid wood cabinet doors can be made from many different species, ranging from Cherry to Quarter-Sawn White Oak to Paint-Grade Hard Maple and more. Real wood is naturally beautiful and long-lasting, making it a great investment for kitchens of any style and size. Solid wood can be stained and painted, allowing you to achieve the exact look you’re going for.
- Plywood: Because plywood cabinet doors feature thin layers of wood, they’re a more affordable solution. They can be made from several different veneers or plies of wood, creating a sturdy cabinet door. While plywood isn’t as strong as solid wood, it offers a stylish and budget-friendly alternative.
- Hybrid: Cabinet doors with hybrid materials provide an aesthetically pleasing look while being strong and durable. This material resists moisture absorption, making it a perfect addition to bathrooms and kitchens. Hybrid materials recreate the look of wood while offering countless color and design possibilities.
- MDF: MDF is made out of compressed wood fibers and is a versatile and durable cabinet door material. MDF is able to withstand warping and heavy usage while offering a stylish, easy-to-maintain and budget-friendly solution.
- Thermally textured surfaces (TTS): A TTS cabinet door is designed to recreate the look and feel of natural wood. This material, which comes in an array of textures, colors and patterns, can withstand high-humidity climates and is resistant to scratching. It’s an elegant yet cost-effective material that will enhance the look of kitchens and bathrooms.
- Alternative surface door materials: If you’re looking for an alternative option to traditional wood, super matte, high gloss and decorative laminate veneer are a few material choices to consider. These materials all offer something different and can help you achieve the right look.
While several factors — ranging from design preferences to budget — play a part in which cabinet doors you select for your customer, choosing high-quality materials should be the top priority. The material choice will influence the aesthetics and durability of the cabinet doors. While some manufacturers will try to reduce costs by using lower-quality materials, this approach impacts the appearance and longevity of the finished design.
Whether you want to go for more of a traditional, farmhouse, contemporary or transitional look, the right material can help bring any design vision to life. Selecting high-quality wood and other materials from a reputable manufacturer ensures lasting quality that will stand the test of time.
Costs Associated With Cabinet Door Production
Different aspects of cabinet doors can impact their cost. Some woods, like Walnut and White Oak, are more expensive to source and produce, impacting the final price, while hybrid materials offer the look of wood for less. Also, because a thicker cabinet door can better withstand warping and damage, it tends to come with a higher price tag. Additionally, consider alternative materials like super matte, MDF or particle board, which offer lower costs and perform better in extreme humidity or aridity. Keep these variables in mind as you’re helping your clients decide between their options.
Balancing Aesthetics and Functionality in Cabinet Door Design
Both form and function play a role in achieving a balanced cabinet door design. When it comes to design, there are several different styles to choose from depending on the look you’re trying to achieve:
- Applied moulding.
- Slim shaker.
- Craftsman.
- Glass doors.
- Shaker.
- Slab.
- Raised panel.
- Recessed.
Designs with glass add a decorative touch, while shakers offer a timeless look that enhances any space. These doors can be constructed from different materials, ranging from more expensive solid woods to budget-friendly MDF materials.
Discover Top-Quality, Personalized Cabinet Door Solutions
Because the cabinet door manufacturing process can impact the quality of the finished doors, it’s crucial to choose an experienced manufacturer that specializes in customization and high-quality components. Partnering with a manufacturer that specializes in the business of cabinet making will ensure the entire process goes smoothly and you achieve a quality, long-lasting design.
Since 1964, contractors have trusted Conestoga Wood Specialties to provide them with the exact solutions they need. Our team is highly experienced in the manufacturing process and provides the quality craftsmanship you’re looking for.
Homeowners will appreciate personalized solutions tailored to their specific design needs and requirements. We work with numerous wood species and alternative materials and have thousands of products available. With our state-of-the-art equipment and processes, you can achieve the exact look you’ve been envisioning.
Our team specializes in custom work ranging from pinstriping to glazing, making it easier than ever to get the right look or style finish. With 99% dependability, you can feel confident you’ll be able to take advantage of on-time delivery for all of your projects.
Reach out today with any questions or to get started designing cabinets that will wow your customers.
